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AGV Safety Systems: How Automated Guided Vehicles Improve Workplace Safety

 

As facilities integrate Automated Guided Vehicles (AGVs) into their operations, understanding their safety systems is critical. Proper training ensures your workforce knows how to interact with AGVs, maximizing both efficiency and safety. Here’s what you need to know:

Benefits of AGVs

Modern AGVs, like those from Jungheinrich, are designed with comprehensive safety features, including:

  • Dynamic sensor technology scanning forward and sideways
  • Adjustable detection fields based on speed
  • Immediate slowdown or stop when obstacles are detected
  • Visual and audio alerts to warn nearby workers
  • Predictable routes for consistent, safe operation

5 Key Rules for AGV Safety

Even with advanced safety systems, facilities should follow these best practices:

Rule #1: Keep travel routes clear
Remove debris and obstacles to prevent accidents and maintain efficiency.

Rule #2: Never walk directly in front of an AGV
Stay out of its path—even with sensors, this is best practice.

Rule #3: Always allow AGVs the right of way
Let AGVs complete their automated tasks without interference.

Rule #4: Stay out of the “danger zone”
Avoid areas around AGVs when they are handling loads.

Rule #5: Keep raised objects out of AGV paths
AGVs may not detect objects elevated above ground level.


While the safety systems and laser scanners in place on AGVs provide for reliable operation and object detection, they may not always detect objects raised high off the ground. Therefore, it’s especially important that raised objects are kept out of the path of AGVs. Learn more about the safety systems of Jungheinrich’s AGV forklifts in the video below. 


Why AGV Safety Matters

AGVs reduce human exposure to hazardous tasks, improve workflow predictability, and enhance overall warehouse safety. Proper training and adherence to safety rules ensure smooth integration.

For more details on AGV safety systems or to explore AGV forklift solutions, contact your local Jungheinrich dealer today