6 Key Considerations Before Adding AGV Forklifts to Your Warehouse
6 Key Considerations Before Adding AGV Forklifts to Your Warehouse
Modern warehouses are increasingly adopting Automated Guided Vehicles (AGVs) to improve efficiency, reduce costs, and enhance safety. While AGV forklifts come with an upfront investment, the long-term benefits often outweigh the costs. Here are six important factors to consider before integrating AGVs into your operation:
1. Overcoming Cultural Barriers
Introducing AGVs can cause concern among employees who fear job loss or feel uneasy about driverless forklifts.
Solution: Implement training programs and communicate that AGVs handle repetitive or hazardous tasks, freeing employees for higher-value work. This transition improves workplace safety and job satisfaction.
2. Improved Worker Safety
AGVs are equipped with forward and side sensors, adaptive detection fields, and visual/audio alerts to prevent collisions. Their predictable, guided paths make it easier for workers to stay clear, reducing accidents and improving overall safety.
3. Infrastructure Adjustments
Modern AGVs require fewer infrastructure changes than older models, thanks to advanced navigation technology. However, you may need to:
- Ensure floors are level
- Check grades for compatibility
- Standardize pallet sizes and weights
4. Long-Term Cost Savings
While initial costs may seem high, AGVs reduce labor expenses, insurance costs, and downtime. Multi-shift operations often see ROI within 1–2 years, especially when eliminating battery rooms and manual handling.
5. Safety Rules Apply
AGV systems require adherence to specific safety protocols. For details, see our 5 Rules of AGV Safety to ensure compliance and smooth integration.
6. Integration Options
AGVs can connect to your Warehouse Management System (WMS) or ERP software for real-time tracking and automation. They can also operate as standalone systems, making them flexible for any warehouse setup.
Key Takeaways
- AGVs improve efficiency, safety, and cost-effectiveness
- Proper training and workforce buy-in are essential
- Infrastructure and software integration should be planned in advance
If you’re considering AGVs for your warehouse or manufacturing facility, contact your local Jungheinrich dealer for expert guidance.